Star Disc Feeder, Zero Jamming Screw Disc Feeder

Star Disc Feeder

Suitable Screw Size: M4-M10

Designed for pins, nuts, studs, and similar components, the Star Disc Feeder redeﬁnes the feeding logic to achieve zero-jamming, stable material supply. Integrated with an AI vision system, it enables real-time part recognition and screening, improving feeding accuracy and pick-up success rate. It also supports ﬂexible compatibility with multiple speciﬁcations and quick changeovers, making it suitable for mixed-model production lines. Overall, the system delivers a stable, intelligent, and ﬂexible feeding process, signiﬁcantly enhancing the operational eﬃciency of automated production lines.

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Zero-Jamming Structural Design

Stable feeding, more continuous cycles

Zero jam rate ‒ the new feeding structure eﬀectively prevents stacking and compression of parts, enabling continuous and stable feeding.

Gentle feeding with low-impact logic reduces surface damage to parts.

Modular structural design improves long-term operational stability, reduces manual intervention and abnormal line stoppages, ensuring sustained operation of high-cycle production lines.

AI Vision Closed-Loop Control

Intelligent identiﬁcation for more accurate feeding

AI vision algorithms and self-learning of correct part orientation enable real-time rejection of abnormally oriented parts through visual recognition, improving feeding eﬃciency.

Vision-based positioning and pickup, combined with a secondary vision inspection module, further checks part orientation to enhance pickup accuracy and success rate.

The vision system monitors feeding status in real time, providing early warning of shortage risks to prevent line stoppages due to material depletion.

Flexible Compatibility

Multi-purpose, compatible with more speciﬁcations

Supports compatibility with parts of similar sizes or speciﬁcations, improving equipment reuse rate and reducing investment costs. *Speciﬁc compatibility for diﬀerent part speciﬁcations is subject to evaluation; please contact us for assessment.

Product structure

Product system parameters

Capacity

Channel type

L×W×H
mm

Weight
Kg

Rated air pressure
Mpa

Power supply
V/Hz

Rated power
W

Air consumption

Air inlet pipe diameter
mm

Noise level
（1m外）dB

Cycle time
s/pcs

I/O cable
m

Power cable
m

1.25L

C1/C2

752*450*570

≈129

0.6

AC 220V

400

Max
500L/min

Φ10

≤75
(不含电磁阀吹气声)

2~4

螺钉适用范围

Material Type	Thread Range	Length-to-Diameter Ratio	Shank Length mm	Total Length mm	Head Diameter (Max. Outer Diameter) ( mm
Screw	M4~M10	1.15~7.5	4~15	≤40	4~22
Pin	-	1.25~7.5	-	≤40	4~16
Nut	M4~M10	-	-	-	4~22