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How to Improve Switching Efficiency When Tightening Screws of Different Specifications with an Electric Screwdriver

Time:2025-10-22

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In modern industrial production environments, multi-product co-line production has become a common model. For electric screwdrivers, frequently switching tightening parameters for screws of different specifications has always been a challenge affecting production efficiency. Traditional screwdrivers require a significant amount of time to reconfigure tightening parameters each time a changeover occurs. This not only increases the complexity of manual operations but also risks parameter setting errors due to human mistakes, impacting product quality and production efficiency. However, the Danikor electric screwdriver offers an effective solution to this problem through its unique technological and functional design.

A notable advantage of the Danikor electric screwdriver is its ability to store hundreds of Pset torque programs. This means that when different products are produced on the same line, each screw specification can have its corresponding tightening parameters preset and stored as an independent Pset program. During changeover, operators only need to switch the Pset program to quickly call up the tightening parameters corresponding to the new screw specification, eliminating the tedious reconfiguration process. This significantly improves changeover efficiency and shortens production preparation time.

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Furthermore, the Danikor electric screwdriver supports switching between different product tightening programs via barcode scanning. In actual production scenarios, each product model or different screw specification can correspond to a specific QR code. When workers perform a changeover, they simply scan the corresponding QR code with the screwdriver, and the device automatically identifies and switches to the corresponding Pset program. This feature not only simplifies the operation process and reduces operational difficulty but also effectively prevents production quality issues caused by incorrect program selection, ensuring consistency and stability in product quality.

For products that involve screws of different specifications, the Danikor electric screwdriver also demonstrates powerful functional advantages. It can set up tightening tasks to manage all screw tightening programs. Within a tightening task, the tightening parameters for each screw are set sequentially according to the actual assembly order of the product, forming a series of Pset program combinations. During the screwdriving operation, after each screw is tightened, the device automatically switches to the next Pset program, preparing for the next screw. Additionally, paired with a quick-change bit mechanism, the Danikor electric screwdriver can automatically replace the bit suitable for the next screw based on the current tightening task requirements. The entire process requires no manual intervention, achieving fully automated screwdriving operations, greatly enhancing production efficiency and assembly accuracy, saving labor and time costs for enterprises, and improving overall production benefits.

In practical applications, these features of the Danikor electric screwdriver have been fully validated. For example, in the electronics manufacturing industry, a single product may contain multiple specifications of screws used to secure different components. Traditional screwdrivers require frequent bit changes and manual parameter adjustments when tightening these screws, resulting in low production efficiency and a high error rate. After adopting the Danikor electric screwdriver, by presetting the tightening tasks, the device can automatically complete the tightening of screws of different specifications, including automatic bit changes and parameter calls, significantly improving production efficiency while reducing product defect rates, thereby enhancing the enterprise's market competitiveness.

Through innovative features such as Pset program configuration, barcode scanning for program switching, tightening task setup, and integration with a quick-change bit mechanism, the Danikor electric screwdriver effectively addresses the switching efficiency issues when tightening screws of different specifications. It provides an efficient and reliable tightening solution for modern production models characterized by multi-variety and small-batch production, offering strong support for enterprises to improve production efficiency and quality control, and holds broad application prospects in the industrial production field.


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